Industrial Furnaces

SCHAEFER FURNACES DIVISION TRAINING SESSIONS

PHASE ONE- CLEANING, FLUXING AND GENERAL MAINTENANCE

1. General cleaning practices and technique in a classroom setting.
2. Instructions on when, why and how to properly flux a furnace.
3. Detailed written instructions for care and maintenance of refractory linings.
4. On the job “hands on” training of how to clean off oxide and what to look for in cutting down oxide growth.
5. Detailed instructions on general maintenance items like thermocouples, door blades, ladles and loading instructions.
6. Supervisors sign off sheet for checking cleaning progress.
7. Metal quality and furnace cleaning.
8. Scrap rate reduction
9. WRITTEN REPORT ON THE PROBLEMS AND SUCCESSES OF THE TRAINING

Course time: About 3 hours. We will train twice in one day. It is recommended that you bring one shift in early or have one stay later to receive the training. Typically it is set up to do one in the morning and one in the evening.

Who should attend: Supervisors, production managers, maintenance managers and furnace tenders, cleaners, maintenance personnel who work on the general maintenance items. Quality control personnel.

Cost: $2,400.00/day plus expenses (RB&T) Note: a day is considered 12 hours. If our trainer must return to your plant to train after 8 A.M. the second day, an additional day will be charged plus expenses.

PHASE TWO- COMPREHENSIVE ELECTRICAL AND COMBUSTION TROUBLESHOOTING TECHNIQUES AND THE TRAINING IN PHASE ONE

1. Complete training in phase one session above (1-9 ).
2. Troubleshooting guidelines for starting, restarting and shut down of our furnaces.
3. Training on how to set up and adjust your furnaces.
4. Training on what might cause a furnace to go out.
5. Step by step troubleshooting techniques to help you get up and running.
6. 24 Hr emergency hotline number for help.
7. WRITTEN REPORT ON THE PROBLEMS AND SUCCESSES OF THE TRAINING

Course time: About 3 hours. We will train twice a day. One of our trainers will work with the furnace cleaners and tenders. One of our trainers will work with the maintenance crew on combustion and electrical.

Who should attend: All maintenance personnel involved in combustion and controls on your furnaces. The maintenance manager and supervisors if applicable. Furnace tenders and cleaners. Production managers and quality control personnel.

Cost: $3,500/day plus expenses (R, B&T). Note: a day is considered 12 hours. If our trainer must return to your plant to train after 8 P.M. an additional day will be charged plus expenses.

Please contact your local S. F. Inc. Manufacturer’s Representative or our headquarters in Dayton, OH @ 937-258-7874 ask for David White, National Sales Manager, Schaefer Furnaces, Inc. david.white@theschaefergroup.com

YOU CAN’T BLAME SOMEONE IF THEY ARE NOT PROPERLY TRAINED!